Assembly of deformable components using robot assistance and machine vision
The RoMaFo research project (Robotic Assistance System and Computer Vision for the Assembly of Deformable Components in Customised Products) focuses on the development of a robotic assistance system for the automated assembly of deformable linear components. To this end, a mechatronic gripping system is to be developed which, through the use of computer vision, enables the automated programming of conventional industrial robots. The newly developed methods, approaches and solutions offer great potential for increasing efficiency and ergonomics during the assembly of shape-variable linear components, as such processes in today’s production environments still predominantly have to be carried out manually.
Using the example of an automatable cable assembly process, the aim is to develop universally applicable gripping and plugging strategies. To ensure successful practical application, the entire process chain of an assembly operation is taken into account, so that quality inspection using additional sensors is also considered.
RoMaFo aims to develop an intelligent robotic assistance system that enables the automated assembly of deformable components. The aim is to make processes that were previously carried out manually more efficient, more reproducible and more cost-effective.
Components with variable shapes, such as cables or flexible hoses, are difficult to grip, position and assemble with precision. Their varying geometry makes the use of conventional automation solutions considerably more difficult and requires adaptive gripping and control strategies.
Computer vision enables the system to recognise components, determine their position and, based on this, automatically generate robot programmes. This reduces the amount of programming required and significantly increases flexibility in production.
The mechatronic gripping system is specifically designed for handling flexible components. It enables safe handling and reproducible assembly processes, and forms the basis for automated gripping and insertion strategies.
In addition to the actual assembly process, quality control is also viewed as an integral part of the process. Additional sensor technology enables assembly results to be checked and faults to be detected at an early stage, thereby improving overall process reliability.